Heinz selects barcode reader from Olympus Automation

At HJ Heinz’ factory in Cumbria, UK, Baby Milk Powder is manufactured and packaged for distribution overseas. Until recently the factory was using a label verification system, where one element of the previous system could only read ladder barcodes, and although a separate system was created to read the picket fence barcodes, the readers could not cope with the speed of production. Heinz selected Olympus Automation to install a barcode reading solution in a bid to improve code reading accuracy.

Working alongside Cognex, Olympus selected the DataMan 302X image-based barcode reader that would allow all images to be seen in real-time and therefore establish is a code had been read or not. DataMan 302 readers are also able to read new 2D codes planned for use on the cans in the near future.

The production line runs at 97 cans per minute and in order to read the picket fence 1-D barcode round the can each unit has to be rotated. To cope with the convex structure and reflective surface, six DataMan 302X readers are placed in a row along the can turner. As the can is rotated through 360 degrees, each reader is triggered in three batches of two. This process results in at least two of the readers being able to read the code on each can.

If incorrect barcodes or ‘no reads’ are detected, alarm beacons and display screens alert the operators who will stop the line and clear the defective product to ensure no incorrect can continues to the packaging area.

Reporting for read rates is generated as part of the standard Olympus Autocoding system. The system also links in to the site’s Domino inkjet printers and Markam case printers to ensure the correct dates are printed on each pack.

Robin Sandman, engineering manager at Heinz comments, “Heinz chose Olympus Automation and Cognex to deliver their Autocoding system because they were the only suppliers we reviewed to offer 100% read rates on products. The integrated quality checks on the Autocoding system and Olympus’ ability to offer 24 hour support have added significant value to the business.”

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